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Conference Program

The programme is to be regarded as preliminary in consideration of the final review. Subject to change without notice.

Monday, 20th March Tuesday, 21st March
Wednesday, 22nd March
Thursday, 23rd March
 

9:00 – 9:30 am
Opening Session

 

8:30 – 10:00 am
A1: Thermal Error Compensation and Correction I
B1: Sensor Integration

8:30 – 10:00 am
A5: Model Verification

 

 

10:15 – 10:45 am
Coffee Break

10:00 – 10:30 am
Coffee Break

10:00 – 10:30 am
Coffee Break

 

10:45 – 12:15 noon
Keynotes

 

10:30 – 12:00 pm
A2: Thermal Error Compensation and Correction II
B2: Components I – Main Spindles

10:30 – 12:00 pm
A6: Thermal Error Compensation and Correction III

 

12:00 – 1:00 pm
Lunch

12:00 – 1:00 pm
Lunch

 

 

2:30 – 6:30 pm
Demonstration at test field Kutzbachbau

1:00 – 2:30 pm
A3: Process parallel models I
B3: Components II – Design and Materials

 
 

 

2:30 – 3:00 pm
Coffee Break

 

 

 

3:00 – 4:30 pm
A4: Process parallel models II
B4: Tools and Processes

 

7:00 pm
Welcome Reception and Get Together

7:00 pm
Joint Dinner

6:30 pm
Gala Dinner

 

WELCOME RECEPTION AND GET TOGETHER

7:00 pm
Penck-Hotel
Google Maps

Ostra-Allee 33, 01067 Dresden

OPENING SESSION

09:00 am – 09:15 am
Welcome Address
Steffen Ihlenfeldt
TU Dresden, Germany

9:15 am – 9:30 am
Greetings
Prof. Dr. Angela Rösen-Wolff, Vice-Rector Research
TU Dresden, Germany

9:30 am -10:15 am
Keynote I
A Systemic Approach to Solve the Conflict between Power Efficiency, Accuracy and Productivity Demonstrated at the Example of Machining Production
Christian Brecher
RWTH Aachen University, Germany

10:45 am – 11:30 am
Keynote II
Cutting, cooling, compensation – temperature in machine tools CCutting, cooling, compensation – temperature in machine toolsutting,
Konrad Wegener
ETH Zürich, Switzerland

TRANSFER TO LABORATORY KUTZBACH-BAU, TU DRESDEN
1:30 pm – 2:30 pm

LIVE DEMONSTRATIONS

Link for more information

JOINT DINNER

6:30 pm – 10:00 pm
Dülfersaal
Dülferstraße, 01062 Dresden

SESSION A1: THERMAL ERROR COMPENSATION AND CORRECTION I

08:30 am – 09:00 am
Bio-inspired thermal design concepts for future machine tool engineering
Ihlenfeldt, Steffen
TU Dresden/Fraunhofer IWU, Germany

09:00 am – 09:30 am
Thermal compensation of sudden working space condition changes in swiss-type lathe machining
Petr Kaftan1, Josef Mayr2, Konrad Wegener1
1ETH Zürich, 2inspire AG, Switzerland

09:30 am -10:00 am
Hybrid thermal error compensation combining integrated deformation sensor and regression analysis based models for complex machine tool designs
Christian Naumann1, Andreas Naumann2,3, Nico Bertaggia4, Alexander Geist1, Janine Glänzel1, Roland Herzog2,3, Daniel Zontar4, Christian Brecher4,5, Martin Dix1,2
1Fraunhofer Institute for Machine Tools and Forming Technology IWU Chemnitz, 2Chemnitz University of Technology, 3Heidelberg University, 4Fraunhofer Institute for Production Technology IPT Aachen, 5RWTH Aachen University, Germany

SESSION B1: SENSOR INTEGRATION

08:30 am – 09:00 am
Challenges in the high precison manufacturing
Denis Dontsov
SIOS GmbH, Germany

09:00 am – 09:30 am
Smart pressure film sensor for machine tool optimization and characterization of the dynamic pressure field on machine surfaces
Andreas Erben, Björn Senf, Alexander Geist, Janine Glänzel, Immanuel Voigt, Steffen Ihlenfeldt, Welf-Guntram Drossel
Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany

9:30 am -10:00 am
Thermally induced clamping force deviations in a sensory chuck for thin-walled workpieces
Berend Denkena1, Heinrich Klemme1, Eike Wnendt1, Matthias Meier2
1Leibniz University Hannover, 2HWR Spanntechnik GmbH, Germany

SESSION A2: THERMAL ERROR COMPENSATION AND CORRECTION II

10:30 am – 11:00 am
Thermal Error Compensation Models utilizing the Power Consumption of Machine Tools
Sebastian Lang1, Nico Zimmermann2, Josef Mayr2, Konrad Wegener1, Markus Bambach1
1ETH Zürich, 2inspire AG, Switzerland

11:00 am – 11:30 am
Indicative model considering part of thermo-mechanical behaviour of large grinding machine
Martin Mareš1, Otakar Horejš1, Pravoslav Nykodym2
1Czech Technical University in Prague, 2TOS Hostivař s.r.o., Czechia

11:30 am – noon
Adaptive thermal model for structure model based correction
Xaver Thiem, Holger Rudolph, Robert Krahn, Steffen Ihlenfeldt, Christof Fetzer, Jens Müller
TU Dresden, Germany

SESSION B2: COMPONENTS I – MAIN SPINDLES

10:30 am – 11:00 am
Improving the thermal behavior of high-speed spindles through the use of an active controlled heat pipe system
Lucas Jonath, Jörg Luderich, Jonas Brezina, Gonzalez Degetau Ana Maria, Selim Karaoglu
TH Köln, Germany

11:00 am -11:30 am
Thermal growth of motor spindle units
Tassilo Heinze1, Hans-Joachim Koriath1, Alexander Pavlovich Kuznetsov2
1SPL Spindel und Praezisionslager GmbH, Germany, 2Moscow State University of Technology STANKIN, Russia

11:30 am -noon
Thermal modeling challenges of high-speed motorized spindles
Lukas Koch1, Felix Butz3, Gordana Krüger1, Frank Döpper2
1Technical University of Applied Sciences Würzburg-Schweinfurt, 2University of Bayreuth, 3Weiss Spindeltechnologie GmbH Germany

SESSION A3: PROCESS PARALLEL MODELS I

1:00 pm -1:30 pm
An Abstracted Physical Body Model for Virtual Climatization of Machine Tools
Philipp Dahlem
RWTH Aachen, Germany

1:30 pm -2:00 pm
A data-based model of the thermo-elastic TCP error using the encoder difference and neural networks
Christian Brecher, Mathias Carsten Dehn, Stephan Neus
RWTH Aachen University, Germany

2:00 pm – 2:30 pm
Model order reduction strategies for the computation of compact machine tool models
Quirin Aumann1, Peter Benner2, Jens Saak2, Julia Vettermann1
1Chemnitz University of Technology, 2Max Planck Institute for Dynamics of Complex Technical Systems, Germany

SESSION B3: COMPONENTS II – DESIGN AND MATERIALS

1:00 pm -1:30 pm
Analysis of load-dependent power losses to increase the efficiency of linear direct drives in machine tools
Mixner, Marcus
S
chwäbische Werkzeugmaschinen GmbHSchwäbische Werkzeugmaschinen GmbH

1:30 pm – 2:00 pm
Experimental investigation of passive thermal error compensation approach for machine tools
Immanuel Voigt1, Axel Fickert2, Hajo Wiemer2, Welf-Guntram Drossel1,3
1Chemnitz University of Technology, 2TU Dresden, 3Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany

2:00 pm – 2:30 pm
Determination of the thermal properties of pre-stressed fiber-reinforced polymer concrete
Michelle Engert, Kim Torben Werkle, Hans-Christian Möhring
Universität Stuttgart, Germany

SESSION A4: PROCESS PARALLEL MODELS II

3:00 pm – 3:30 pm
Simulation of thermoelastic behavior of technical systems with relatively moving parts – Modeling process, part coupling approaches and application to machine tools
Stefan Sauerzapf, Michael Beitelschmidt
TU Dresden, Germany

3:30 pm – 4:00 pm
Thermal modal analysis for volumetric error characterization
Natalia Colinas-Armijo1, Beñat Iñigo1, Luis Norberto López de Lacalle2, Gorka Aguirre1
1IDEKO, 2Universidad of the Basque Country (UPV/EHU), Spain

4:00 pm – 4:30 pm
Development of a system for the evaluation and recommendation of solution methods for thermally induced errors on machine tools  
Carola Gißke, Axel Fickert, Hajo Wiemer
TU Dresden, Germany

SESSION B4: TOOLS AND PROCESSES

3:00 pm – 3:30 pm
Simulation of cBN grain wear during single grain engagement considering cleavage planes
Marc Bredthauer, Sebastian Barth, Pattrick Mattfeld, Thomas Bergs
RWTH Aachen University, Germany

3:30 pm – 4:00 pm
Development of a Temperature Simulation during Side Milling
Thorsten Helmig, Hui Liu, Simon Winter, Thomas Bergs, Reinhold Kneer
RWTH Aachen University, Germany

4:00 pm – 4:30 pm
Three-dimensional modeling of thermomechanical tool loads during milling using the coupled Eulerian-Lagrangian formulation
Hui Liu, Markus Meurer, Thomas Bergs
RWTH Aachen University, Germany

GALADINNER

6:30 pm – 11:30 pm
Schloss Albrechtsberg, Bautzner Straße 130, 01099 Dresden
Google Maps

Bus Transfer:
     • 5:30 pm from Messe
     • 6:00 pm short stop at Penck Hotel, main entrance Ostra-Allee

SESSION A5: MODEL VERIFICATION

8:30 am – 9:00 am
Mobile climate chamber
Rentzsch, Hendrik
Fraunhofer IWU, Germany

9:00 am – 9:30 am
Definition of a non-contact induction heating of a cutting tool as a substitute for the process heat for the verification of a thermal simulation model
Lukáš Topinka1, Radomír Pruša2, Rostislav Huzlík2, Joachim Regel1
1Chemnitz University of Technology, Germany, 2Brno University of Technology, Czechia

9:30 am – 10:00 am
Measuring thermally induced TCP-displacements on milling machines using a test work piece
Axel Fickert, Hajo Wiemer, Carola Gißke, Lars Penter
TU Dresden, Germany

SESSION A6: THERMAL ERROR COMPENSATION AND CORRECTION III

10:30 am – 11:00 am
Adaptive thermal error compensation model of a horizontal machining centre
Otakar Horejš1, Martin Mareš1; Michal Straka1, Jiří Švéda1, Tomáš Kozlok2
1Czech Technical University in Prague, 2TOS VARNSDORF a. s.Czechia

11:00 am – 11:30 am
Consideration of task dependent loads in thermal simulations of machine tool components
Eric Wenkler1, Christoph Steiert1, Eugen Boos1, Steffen Ihlenfeldt1,2
1TU Dresden, 2Fraunhofer Institute for Machine Tools and Forming Technology IWU, Germany

11:30-12:00
Conclusion
Markus Bambach
ETH Zürich, Switzerland

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